Product Description

26/49/58/64 Tooth Synchronous Pulley Magnetic Winding Machine Parts

Descripition:
HangZhou CHINAMFG Pack Co., Ltd. specializes in various specifications of circular loom equipment, wire drawing units, adhesive tape equipment, such as: 6/8/10 shuttle circular loom, winding machine, monofilament/ multifilament extrusion line, flat yarn extrusion production line, FIBC bag machine, tarpaulin making machine, artificial turf production line, yarn twisting machine, tape coating/ slitting/ rewinding machine, etc.
We also provide the related tape equipment, circular loom, winding machine accessories, such as: shuttle unit, shuttle body, shuttle wheel, roller, push wheel, shaft, eccentric wheel, spring, axle, sleeve, clamp, bolt, blade, ect. 
Our company’s sophisticated production equipment, advanced manufacturing technology, testing means complete. If you have any need for related equipment or parts, you can contact us and we will quote you as soon as possible.

Technical Parameters:

Name 26/49/58/64 Tooth Synchronous Pulley
Application Magnetic Winders Series
Material Plastic
Delivery Speed Fast
Quality High Quality Guarantee
Category Winder Parts
Conditon New
Warranty 1 Year

Parts Photos:

Company Information:

FAQ:
1. Are you trading company or manufacturer?
We are manufacturer, and also provide the business solution to all the friends.

2.  What’s payment terms you accept?
The buyer make the 30% deposite,the 70% balance will be paid by TT within 7 days before delivery or the buyer open 100% irrevocable L/C at sight as the appointed bank of the seller.

3. What’s the delivery time?
The seller will arrange shipment within 90working days once confirm the order.

4. How to install and debug the machine after arrival?
We will provide instructions and installation videos. If the Buyer needs engineers to install in the local area, the buyer should pay USD150  per day for subsidy of engineers and afford the charge of HangZhouy life(including the HangZhouy meal ,traffic and hotel) in the locus of buyer and return tickets from China to User’s factory.

5. Does it easy to operate and what can i do if it doesn’t work?
First ,our machine is stable and easy to operate by 1 man ,what you do is just learn some basic thing. And we will sent you manual and video ,we suggest you to come to visit our factory to learn more thing by yourself , and if there is something goes wrong , you can call us ,video-chat ,email us . And we will give solutions within 36 hrs .Our engineer also can be distributed to overseas as you required.

6. How long is your machine’s warranty period?
Seller warrants the products for 13 months from the B/L date

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Warranty: 1 Year
Classification: Winder Parts
Match Machine: Winding Machine
Material: Plastic
Certification: CE
Customized: Non-Customized
Customization:
Available

|

Customized Request

synchronous pulley

What safety considerations should be kept in mind when working with synchronous pulleys?

Working with synchronous pulleys involves certain safety considerations to ensure the well-being of individuals and the proper functioning of the machinery. Here are some key safety considerations to keep in mind:

  1. Proper Training: Ensure that individuals working with synchronous pulleys have received proper training on their operation, maintenance, and safety procedures. They should be familiar with the specific hazards associated with pulley systems and know how to handle them safely.
  2. Personal Protective Equipment (PPE): Wear appropriate PPE, such as safety glasses, gloves, and protective clothing, when working with pulleys. PPE helps protect against potential hazards, such as flying debris, sharp edges, or accidental contact with rotating components.
  3. Lockout/Tagout: Follow lockout/tagout procedures when performing maintenance or repair work on pulley systems. Lockout/tagout involves isolating the power source, de-energizing the system, and securing it with lockout devices or tags to prevent accidental startup or release of stored energy.
  4. Machine Guarding: Ensure that pulley systems are properly guarded to prevent accidental contact with moving parts. Use appropriate barriers, covers, or enclosures to eliminate or minimize the risk of entanglement, pinch points, or other mechanical hazards.
  5. Inspection and Maintenance: Regularly inspect pulleys, belts, and related components for signs of wear, damage, or misalignment. Replace any worn or damaged parts promptly to avoid potential failures or accidents.
  6. Proper Lifting Techniques: When handling heavy pulleys or components, use proper lifting techniques to avoid strain or injury. Use lifting equipment, such as cranes or hoists, when necessary, and seek assistance from others if needed. Avoid lifting loads beyond your physical capabilities.
  7. Clear Communication: Maintain clear communication with other individuals working in the vicinity of pulley systems. Use standardized hand signals or verbal communication to coordinate tasks and ensure everyone’s safety.
  8. Emergency Procedures: Be familiar with the emergency procedures in place for dealing with accidents or malfunctions involving pulley systems. Know the location of emergency stops, shutdown procedures, and emergency contact information.
  9. Hazardous Environments: If working with synchronous pulleys in hazardous environments, such as areas with flammable gases, vapors, or dust, take appropriate precautions to mitigate the risks. Follow relevant safety regulations and use explosion-proof equipment where required.

By adhering to these safety considerations, individuals can minimize the risk of accidents, injuries, and equipment damage when working with synchronous pulleys. It is essential to prioritize safety at all times and consult relevant safety guidelines and regulations specific to the industry or region.

synchronous pulley

How are synchronous pulleys customized for specific machinery and equipment?

Synchronous pulleys are often customized to meet the specific requirements of different machinery and equipment. Customization allows for optimal performance, precise motion control, and compatibility with the unique operating conditions of a particular application. Here’s an in-depth look at how synchronous pulleys are customized for specific machinery and equipment:

1. Tooth Profile and Geometry:

One of the primary ways synchronous pulleys are customized is through the selection of tooth profile and geometry. Different applications may require specific tooth profiles, such as trapezoidal, curvilinear, or modified profiles, to achieve desired performance characteristics. The tooth geometry, including shape, size, and spacing, is also tailored to ensure proper engagement with the corresponding synchronous belt. Customizing the tooth profile and geometry allows the pulley to optimize power transmission efficiency, load capacity, and motion control for the specific machinery or equipment it is intended for.

2. Tooth Pitch and Timing:

The tooth pitch of a synchronous pulley is customized to match the pitch of the synchronous belt used in the machinery or equipment. This ensures accurate timing and synchronization between the pulley and the belt. By customizing the tooth pitch, manufacturers can achieve precise motion control and maintain the desired speed ratio between the driving and driven components. The customization of tooth pitch and timing is critical for applications that require high precision, such as robotics, CNC machines, or printing presses.

3. Material Selection:

Synchronous pulleys can be customized by selecting the appropriate materials based on the operating conditions and requirements of the machinery or equipment. The choice of materials depends on factors such as load capacity, environmental conditions, chemical resistance, and wear characteristics. Common materials used for synchronous pulleys include steel, aluminum, and various alloys. Customizing the material selection ensures that the pulleys can withstand the specific forces, temperature ranges, and other environmental factors associated with the application, enhancing their durability and performance.

4. Coatings and Surface Treatments:

To further customize synchronous pulleys, manufacturers may apply coatings or surface treatments to enhance their performance characteristics. For example, pulleys can be coated with materials such as nylon or polyurethane to reduce friction, noise, or wear. Coatings can also provide additional protection against corrosion or abrasion. Surface treatments like hardening or heat treatment can be employed to improve the pulley’s strength, wear resistance, or dimensional stability. The selection and application of coatings and surface treatments are tailored to meet the specific needs of the machinery or equipment and the operating environment.

5. Bore and Shaft Options:

Synchronous pulleys can be customized by offering various bore and shaft options to ensure compatibility with the specific machinery or equipment. The bore refers to the central hole in the pulley that fits onto the shaft. By providing different bore sizes and configurations, manufacturers can accommodate various shaft diameters or types, such as keyway, spline, or tapered shafts. This customization allows for easy installation, precise alignment, and secure attachment of the pulley to the shaft, promoting efficient power transmission and minimizing potential issues during operation.

6. Special Design Considerations:

Depending on the unique requirements of the machinery or equipment, synchronous pulleys may undergo additional customizations. This can include incorporating features such as flanges, hubs, or mounting options specific to the application. Flanges provide additional support and guidance for the belt, preventing lateral movement or misalignment. Hubs allow for the attachment of other components, such as gears or couplings, to the pulley. Mounting options can be customized to ensure compatibility with the machinery’s frame or structure. These special design considerations are tailored to address specific needs and optimize the performance of the pulley in the given application.

7. Quality Assurance and Testing:

Customized synchronous pulleys undergo rigorous quality assurance and testing processes to ensure their performance and reliability. Manufacturers may conduct tests for factors such as dimensional accuracy, tooth engagement, torque capacity, and fatigue resistance. These tests verify that the customized pulleys meet the specifications and requirements of the machinery or equipment they are intended for. Quality assurance and testing procedures help guarantee that the customized synchronous pulleys deliver the desired performance and contribute to the overall efficiency and longevity of the machinery or equipment.

In conclusion, synchronous pulleys are customized for specific machinery and equipment through various means such as tooth profile and geometry selection, tooth pitch and timing customization, material selection, coatings and surface treatments, bore and shaft options, special design considerations, as well as quality assurance and testing. By tailoring the pulleys to meet the unique requirements of each application, manufacturers can ensure optimal performance, precise motion control, and compatibility with the specific operating conditions

How are synchronous pulleys customized for specific machinery and equipment?

Synchronous pulleys are often customized to meet the specific requirements of different machinery and equipment. Customization allows for optimal performance, precise motion control, and compatibility with the unique operating conditions of a particular application. Here’s an in-depth look at how synchronous pulleys are customized for specific machinery and equipment:

1. Tooth Profile and Geometry:

One of the primary ways synchronous pulleys are customized is through the selection of tooth profile and geometry. Different applications may require specific tooth profiles, such as trapezoidal, curvilinear, or modified profiles, to achieve desired performance characteristics. The tooth geometry, including shape, size, and spacing, is also tailored to ensure proper engagement with the corresponding synchronous belt. Customizing the tooth profile and geometry allows the pulley to optimize power transmission efficiency, load capacity, and motion control for the specific machinery or equipment it is intended for.

2. Tooth Pitch and Timing:

The tooth pitch of a synchronous pulley is customized to match the pitch of the synchronous belt used in the machinery or equipment. This ensures accurate timing and synchronization between the pulley and the belt. By customizing the tooth pitch, manufacturers can achieve precise motion control and maintain the desired speed ratio between the driving and driven components. The customization of tooth pitch and timing is critical for applications that require high precision, such as robotics, CNC machines, or printing presses.

3. Material Selection:

Synchronous pulleys can be customized by selecting the appropriate materials based on the operating conditions and requirements of the machinery or equipment. The choice of materials depends on factors such as load capacity, environmental conditions, chemical resistance, and wear characteristics. Common materials used for synchronous pulleys include steel, aluminum, and various alloys. Customizing the material selection ensures that the pulleys can withstand the specific forces, temperature ranges, and other environmental factors associated with the application, enhancing their durability and performance.

4. Coatings and Surface Treatments:

To further customize synchronous pulleys, manufacturers may apply coatings or surface treatments to enhance their performance characteristics. For example, pulleys can be coated with materials such as nylon or polyurethane to reduce friction, noise, or wear. Coatings can also provide additional protection against corrosion or abrasion. Surface treatments like hardening or heat treatment can be employed to improve the pulley’s strength, wear resistance, or dimensional stability. The selection and application of coatings and surface treatments are tailored to meet the specific needs of the machinery or equipment and the operating environment.

5. Bore and Shaft Options:

Synchronous pulleys can be customized by offering various bore and shaft options to ensure compatibility with the specific machinery or equipment. The bore refers to the central hole in the pulley that fits onto the shaft. By providing different bore sizes and configurations, manufacturers can accommodate various shaft diameters or types, such as keyway, spline, or tapered shafts. This customization allows for easy installation, precise alignment, and secure attachment of the pulley to the shaft, promoting efficient power transmission and minimizing potential issues during operation.

6. Special Design Considerations:

Depending on the unique requirements of the machinery or equipment, synchronous pulleys may undergo additional customizations. This can include incorporating features such as flanges, hubs, or mounting options specific to the application. Flanges provide additional support and guidance for the belt, preventing lateral movement or misalignment. Hubs allow for the attachment of other components, such as gears or couplings, to the pulley. Mounting options can be customized to ensure compatibility with the machinery’s frame or structure. These special design considerations are tailored to address specific needs and optimize the performance of the pulley in the given application.

7. Quality Assurance and Testing:

Customized synchronous pulleys undergo rigorous quality assurance and testing processes to ensure their performance and reliability. Manufacturers may conduct tests for factors such as dimensional accuracy, tooth engagement, torque capacity, and fatigue resistance. These tests verify that the customized pulleys meet the specifications and requirements of the machinery or equipment they are intended for. Quality assurance and testing procedures help guarantee that the customized synchronous pulleys deliver the desired performance and contribute to the overall efficiency and longevity of the machinery or equipment.

In conclusion, synchronous pulleys are customized for specific machinery and equipment through various means such as tooth profile and geometry selection, tooth pitch and timing customization, material selection, coatings and surface treatments, bore and shaft options, special design considerations, as well as quality assurance and testing. By tailoring the pulleys to meet the unique requirements of each application, manufacturers can ensure optimal performance, precise motion control, and compatibility with the specific operating conditions

synchronous pulley

Can you explain the key components and design features of a synchronous pulley?

A synchronous pulley, also known as a timing pulley, consists of several key components and design features that enable its precise motion control and synchronization capabilities. Understanding these components and features is essential for comprehending the functionality and applications of synchronous pulleys. Here’s a detailed explanation of the key components and design features of a synchronous pulley:

1. Pulley Body:

The pulley body is the main component of a synchronous pulley. It is typically a cylindrical or disc-shaped structure with a central bore through which a shaft or axle passes. The pulley body provides the structural integrity and support for the pulley assembly.

2. Teeth or Grooves:

The teeth or grooves on the circumference of a synchronous pulley are the defining feature that sets it apart from other pulley types. These teeth are designed to precisely engage with the corresponding teeth on the synchronous belt. The teeth can have various profiles, such as trapezoidal, curvilinear, or modified curvilinear, depending on the specific belt design.

3. Tooth Profile:

The tooth profile refers to the shape and geometry of the teeth on the synchronous pulley. It is carefully designed to match the tooth profile of the synchronous belt, ensuring a positive engagement between the pulley and the belt. The tooth profile plays a crucial role in maintaining synchronization and preventing slippage between the pulley and the belt during operation.

4. Tooth Pitch:

The tooth pitch refers to the distance between adjacent teeth on the synchronous pulley. It is an important design parameter that determines the pitch diameter and the pitch length of the synchronous belt. The tooth pitch must match the corresponding pitch of the synchronous belt to ensure proper engagement and synchronization between the pulley and the belt.

5. Pitch Diameter:

The pitch diameter is the effective diameter of the synchronous pulley, calculated based on the tooth pitch and the number of teeth on the pulley. It represents the average diameter at which the synchronous belt engages the pulley. The pitch diameter affects the speed ratio and torque transmission characteristics of the pulley system.

6. Number of Teeth:

The number of teeth on a synchronous pulley determines its size and the speed ratio in relation to other pulleys or components in the system. The number of teeth is carefully selected to achieve the desired motion control and synchronization requirements. Pulleys with more teeth provide finer motion control but may require larger pulley diameters.

7. Material Selection:

Synchronous pulleys are commonly made from materials such as steel, aluminum, or plastic. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations. Steel pulleys offer high strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lightweight and corrosion-resistant, while plastic pulleys are often used in low-load or non-metallic environments.

8. Flanges and Hubs:

Synchronous pulleys may feature flanges or hubs on one or both sides of the pulley body. Flanges are raised edges that help keep the synchronous belt aligned and prevent it from sliding off the pulley during operation. Hubs are extended sections that allow for secure attachment to a shaft or axle, ensuring the pulley remains fixed in its position.

9. Surface Finish:

The surface finish of a synchronous pulley is typically smooth and free from burrs or rough edges. A smooth surface finish reduces friction and wear between the pulley and the synchronous belt, promoting efficient power transmission and prolonging the lifespan of the system.

10. Keyways and Set Screws:

In some synchronous pulley designs, keyways and set screws are incorporated to provide additional securement and alignment. Keyways are slots or grooves machined into the pulley bore that match with corresponding key or spline on the shaft, preventing rotational slippage. Set screws are threaded fasteners that can be tightened against the shaft to further secure the pulley in place.

In summary, the key components and design features of a synchronous pulley include the pulley body, teeth or grooves, tooth profile, tooth pitch, pitch diameter, number of teeth, material selection, flanges and hubs, surface finish, and optional keyways and set screws. These components and features work together to enable precise motion control, synchronization, and power transmission in mechanical systems that utilize synchronous pulleys.

Can you explain the key components and design features of a synchronous pulley?

A synchronous pulley, also known as a timing pulley, consists of several key components and design features that enable its precise motion control and synchronization capabilities. Understanding these components and features is essential for comprehending the functionality and applications of synchronous pulleys. Here’s a detailed explanation of the key components and design features of a synchronous pulley:

1. Pulley Body:

The pulley body is the main component of a synchronous pulley. It is typically a cylindrical or disc-shaped structure with a central bore through which a shaft or axle passes. The pulley body provides the structural integrity and support for the pulley assembly.

2. Teeth or Grooves:

The teeth or grooves on the circumference of a synchronous pulley are the defining feature that sets it apart from other pulley types. These teeth are designed to precisely engage with the corresponding teeth on the synchronous belt. The teeth can have various profiles, such as trapezoidal, curvilinear, or modified curvilinear, depending on the specific belt design.

3. Tooth Profile:

The tooth profile refers to the shape and geometry of the teeth on the synchronous pulley. It is carefully designed to match the tooth profile of the synchronous belt, ensuring a positive engagement between the pulley and the belt. The tooth profile plays a crucial role in maintaining synchronization and preventing slippage between the pulley and the belt during operation.

4. Tooth Pitch:

The tooth pitch refers to the distance between adjacent teeth on the synchronous pulley. It is an important design parameter that determines the pitch diameter and the pitch length of the synchronous belt. The tooth pitch must match the corresponding pitch of the synchronous belt to ensure proper engagement and synchronization between the pulley and the belt.

5. Pitch Diameter:

The pitch diameter is the effective diameter of the synchronous pulley, calculated based on the tooth pitch and the number of teeth on the pulley. It represents the average diameter at which the synchronous belt engages the pulley. The pitch diameter affects the speed ratio and torque transmission characteristics of the pulley system.

6. Number of Teeth:

The number of teeth on a synchronous pulley determines its size and the speed ratio in relation to other pulleys or components in the system. The number of teeth is carefully selected to achieve the desired motion control and synchronization requirements. Pulleys with more teeth provide finer motion control but may require larger pulley diameters.

7. Material Selection:

Synchronous pulleys are commonly made from materials such as steel, aluminum, or plastic. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations. Steel pulleys offer high strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lightweight and corrosion-resistant, while plastic pulleys are often used in low-load or non-metallic environments.

8. Flanges and Hubs:

Synchronous pulleys may feature flanges or hubs on one or both sides of the pulley body. Flanges are raised edges that help keep the synchronous belt aligned and prevent it from sliding off the pulley during operation. Hubs are extended sections that allow for secure attachment to a shaft or axle, ensuring the pulley remains fixed in its position.

9. Surface Finish:

The surface finish of a synchronous pulley is typically smooth and free from burrs or rough edges. A smooth surface finish reduces friction and wear between the pulley and the synchronous belt, promoting efficient power transmission and prolonging the lifespan of the system.

10. Keyways and Set Screws:

In some synchronous pulley designs, keyways and set screws are incorporated to provide additional securement and alignment. Keyways are slots or grooves machined into the pulley bore that match with corresponding key or spline on the shaft, preventing rotational slippage. Set screws are threaded fasteners that can be tightened against the shaft to further secure the pulley in place.

In summary, the key components and design features of a synchronous pulley include the pulley body, teeth or grooves, tooth profile, tooth pitch, pitch diameter, number of teeth, material selection, flanges and hubs, surface finish, and optional keyways and set screws. These components and features work together to enable precise motion control, synchronization, and power transmission in mechanical systems that utilize synchronous pulleys.

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editor by CX

2024-05-15