Product Description
Synchronous Teeth Type MxL S2M S3M S5M HTD3M 5M 8M 3GT 5GT Aluminium Timing Belt Pulley
Main Features:
1. OEM/ODM tooth number from 14 to 72 timing pulley
2. Material can be designed by customer requirement
3. High torque series S2M S3M S5M S8M P2M P3M P5M P8M
4. Normal torque series MXL XL L H
5. High precision drive series 2GT 3GT 5GT 8YU
6. Light load drive series T5 T10
7. Heave load drive series AT5 AT10
8. Clamping Timing Pulleys S3M S5M S8M
Product Parameters
| Product name | Spur Gear & Helical Gear & Gear Shaft |
| Customized service | OEM, drawings or samples customize |
| Materials Available | Stainless Steel, Carbon Steel, S45C, SCM415, 20CrMoTi, 40Cr, Brass, SUS303/304, Bronze, Iron, Aluminum Alloy etc |
| Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… |
| Surface Treatment | Conditioning, Carburizing and Quenching,Tempering ,High frequency quenching, Tempering, Blackening, QPQ, Cr-plating, Zn-plating, Ni-plating, Electroplate, Passivation, Picking, Plolishing, Lon-plating, Chemical vapor deposition(CVD), Physical vapour deposition(PVD)… |
| BORE | Finished bore, Pilot Bore, Special request |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc |
| Pressure Angle | 20 Degree |
| Hardness | 55- 60HRC |
| Size | Customer Drawings & ISO standard |
| Package | Wooden Case/Container and pallet, or made-to-order |
| Certificate | ISO9001:2008 |
| Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
| Applications | Printing Equipment Industry, Laser Equipment Industry, Automated Assemblyline Industry, Woodening Industry, Packaging Equipment Industry, Logistics storage Machinery Industry, Robot Industry, Machine Tool Equipment Industry |
Company Profile
Packaging & Shipping
| lead time | 10-15 working days as usual,30days in busy season,it will based on the detailed order quantity |
| Delivery of samples | by DHL,Fedex,UPS,TNT,EMS |
FAQ
1.Which countries is the main markets?
A: North America, South America, Eastern Europe, Weat Europe, North Europe, South Europe, Asia
2. How to order?
A:1) you send us drawing or sample;
2) we carry through project assessment;
3) we give you our design for your comfirmation;
4) we make the sample and send it to you after you confirmed our design;
5) we start producing;
6) when the goods is done, you pay us the balance after you confirmed pictures or tracking numbers;
7) trade is done, thank you!
| Certification: | CE, ISO |
|---|---|
| Pulley Sizes: | Type A |
| Manufacturing Process: | Casting |
| Material: | Stainless Steel |
| Surface Treatment: | Oxygenation |
| Application: | Chemical Industry, Mining Transport, Automation Industry |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can synchronous pulleys be retrofitted into existing systems for performance improvements?
Yes, synchronous pulleys can be retrofitted into existing systems for performance improvements. Here’s a detailed explanation:
Synchronous pulleys offer several advantages over traditional pulley systems, such as improved power transmission, reduced slippage, and enhanced reliability. Retrofitting existing systems with synchronous pulleys can help upgrade the performance of machinery without the need for extensive modifications or replacements.
Here are some key points to consider regarding the retrofitting of synchronous pulleys:
- Compatibility: Before retrofitting synchronous pulleys, it’s essential to assess the compatibility of the existing system. Check if the shaft diameters, center distances, and other critical dimensions align with the specifications of the synchronous pulleys. In some cases, minor adjustments or modifications may be required to ensure proper fitment.
- Belt Selection: Synchronous pulleys require synchronous belts with compatible tooth profiles. When retrofitting, it’s crucial to select the appropriate synchronous belt that matches the tooth profile of the pulleys. Consider factors such as belt width, pitch, and tooth count to ensure optimal performance and compatibility.
- Tensioning and Alignment: Proper tensioning and alignment are crucial for the reliable operation of synchronous pulleys. During the retrofitting process, ensure that the tensioning mechanism is compatible with the synchronous pulley system. Adjustments may be necessary to achieve the recommended belt tension and alignment specifications.
- Performance Benefits: Retrofitting existing systems with synchronous pulleys can bring several performance benefits. The precise power transmission of synchronous pulleys eliminates slip and ensures accurate motion control. This can result in improved positioning accuracy, reduced downtime, and enhanced overall efficiency of the machinery.
- Application Considerations: When retrofitting synchronous pulleys, it’s important to consider the specific requirements and operating conditions of the application. Evaluate factors such as torque loads, speed requirements, and environmental conditions to ensure that the retrofitted synchronous pulleys can effectively handle the demands of the system.
Overall, synchronous pulleys can be retrofitted into existing systemsfor performance improvements. However, it’s crucial to assess compatibility, select appropriate belts, ensure proper tensioning and alignment, and consider application-specific requirements. Consulting with experts or manufacturers specializing in synchronous pulley systems can provide valuable guidance during the retrofitting process.
Can synchronous pulleys be used in both industrial and automotive applications?
Yes, synchronous pulleys can be used in both industrial and automotive applications. Synchronous pulleys, also known as timing pulleys, are designed to work in conjunction with synchronous belts, commonly referred to as timing belts. These pulley and belt systems provide precise power transmission and synchronization of rotational motion, making them suitable for various applications where accurate timing and reliable power transmission are essential.
Industrial Applications:
In industrial settings, synchronous pulleys find extensive use in a wide range of applications. They are commonly employed in machinery and equipment that require precise motion control, such as:
- Conveyor systems: Synchronous pulleys and belts are used to drive conveyor belts, ensuring smooth and synchronized movement of materials.
- Machine tools: Synchronous pulleys are utilized in milling machines, lathes, and other machine tools to transmit power and control the rotational speed of spindles.
- Packaging machinery: Synchronous pulleys play a crucial role in packaging equipment, including form-fill-seal machines, labeling machines, and wrapping machines.
- Printing machinery: Synchronous pulleys enable accurate paper feeding and precise registration in printing presses and other printing equipment.
- Textile machinery: Synchronous pulleys are utilized in textile machinery for controlling the movement of yarns, threads, and fabrics.
- Automation systems: Synchronous pulleys are essential components in various automated systems, including robotics, assembly lines, and CNC machines.
Automotive Applications:
In the automotive industry, synchronous pulleys and timing belts are widely used for engine and accessory drive systems. These systems synchronize the rotation of the crankshaft, camshaft(s), and other engine components, ensuring precise valve timing and efficient power delivery. Some specific automotive applications of synchronous pulleys include:
- Timing belt drive systems: Synchronous pulleys and timing belts are commonly used in the engine’s timing system to control the opening and closing of the engine’s valves.
- Accessory drive systems: Synchronous pulleys can be found in accessory drive systems, driving components such as water pumps, power steering pumps, alternators, and air conditioning compressors.
- Distributor drive systems: In older ignition systems, synchronous pulleys were used to drive the distributor, controlling the timing of spark generation in the engine.
It’s important to note that while synchronous pulleys can be used in both industrial and automotive applications, the specific design and specifications of the pulleys may vary depending on the requirements of the application. Factors such as load capacity, speed, torque, and environmental conditions need to be considered when selecting synchronous pulleys for a particular application.
Overall, synchronous pulleys offer precise and reliable power transmission, making them suitable for a wide range of industrial and automotive applications where accurate timing and synchronization are essential.
How does a synchronous pulley assist in precise timing and power transmission?
A synchronous pulley, also known as a timing pulley, plays a crucial role in achieving precise timing and efficient power transmission in various mechanical systems. Through its specific design and interaction with a synchronous belt, a synchronous pulley offers several advantages that contribute to accurate timing and reliable power transmission. Here’s a detailed explanation of how a synchronous pulley assists in precise timing and power transmission:
1. Toothed Design:
A key feature of a synchronous pulley is its toothed design. The pulley has evenly spaced teeth or grooves on its circumference that match the corresponding teeth on a synchronous belt. This toothed design ensures positive engagement and prevents slippage between the pulley and the belt during operation. The teeth create a mechanical connection that allows for precise motion control and synchronization.
2. Toothed Belt Engagement:
A synchronous pulley works in conjunction with a synchronous belt, which also has teeth that interlock with the pulley’s teeth. The teeth on the belt fit precisely into the grooves of the pulley, creating a positive engagement. This toothed belt engagement maintains a fixed relationship between the pulley and the belt, ensuring accurate timing and synchronization of rotational motion.
3. Constant Speed Ratio:
By using a synchronous pulley and belt system, a constant speed ratio can be maintained between the driving and driven components. As the pulley rotates, the teeth of the belt engage and disengage with the pulley’s teeth, causing the belt to move with the same rotational speed as the pulley. This constant speed ratio enables precise timing and synchronization of multiple components within a mechanical system.
4. Elimination of Belt Slip:
Synchronous pulleys eliminate belt slip, which can occur in non-toothed pulley and belt systems. Belt slip can lead to inaccuracies in timing and power transmission, resulting in operational inefficiencies. The positive engagement between the teeth of the pulley and the belt ensures that the belt remains firmly in place, preventing slip and maintaining precise timing and power transmission.
5. Accurate Speed Control:
The toothed design of a synchronous pulley enables precise speed control in mechanical systems. By choosing pulleys with different numbers of teeth or altering the pulley diameter, the speed ratio between the driving and driven components can be adjusted. This allows for fine-tuning of the system’s speed and ensures accurate timing and synchronization of rotational motion.
6. High Torque Transmission:
Synchronous pulleys are capable of transmitting high torque loads due to the positive engagement between the pulley’s teeth and the belt. This feature is particularly advantageous in applications where heavy loads or high torque requirements are present. The toothed design of the pulley ensures that torque is efficiently transferred from the driving component to the driven component, enabling reliable power transmission.
7. Minimal Backlash:
Backlash refers to the slight movement or play that can occur between the driving and driven components in a mechanical system. Synchronous pulleys minimize backlash due to the precise toothed engagement with the synchronous belt. The positive engagement eliminates any significant play, ensuring precise timing and minimizing positional errors in the system.
8. Durable and Low-Maintenance:
Synchronous pulleys are designed to be durable and require minimal maintenance. The toothed design reduces wear and extends the lifespan of the pulley and the belt. Additionally, the elimination of belt slip reduces the need for frequent tension adjustments. These characteristics contribute to the long-term reliability and efficiency of the timing and power transmission system.
In summary, a synchronous pulley assists in precise timing and power transmission through its toothed design, accurate engagement with a synchronous belt, constant speed ratio, elimination of belt slip, accurate speed control, high torque transmission, minimal backlash, and durability. These features enable the pulley to maintain accurate timing, synchronization, and reliable power transmission in a wide range of mechanical systems.
editor by CX
2023-10-10