Product Description

 

Product Description

Technical information

 

Product Name Belt Pulley
Material Aluminum ,Chrome steel,brass or other metal parts (negotiable)
Size As per your drawings , sample or your requirement
Technology CNC machining, Gravity casting, Sand casting, Precision machining ect
Surface Treatment Polishing, Sand blasting, Plating chrome or nickel, Power-coating, Oxidation ect
Design OEM/ODM, CAD and 3D design available
Payment Terms TT 30%-50% deposit, the balance before shipment, Paypal, L/C at sight
Testing Testing equipments and workers, 100% inspection before shipping

 

Our Company

 

       We committed to customization high precision CNC processing and provide professional OEM,ODM mechanical parts including car pulley, cylinder accessories and outdoor aluminium products etc. They are used for products engineering machinery, mining machinery, environmental protection equipment and special engine parts manufacturing. Our main production modes are designing and proofing based on drawings, concepts and samples provided by customers. Providing samples for customers for review, verification and confirmation, then quickly put into production. Our factory has a group of professional engineering and technical personnel in the processes of design and production, providing professional advice, converting the concepts from guests into controlled product sand helping customers to solve professional problems and reduce the production costs. We are your best supplier based on OEM service.

Packaging & Shipping

                                About Packaging

Normaly we deliver in neutral brand and package, brown carton box We provide single color UIB box for customer if request Custom brand and branded box also workable at a MOQ quantity 300~500pcs.

     Export wooden case contain cartons                            Export pallet                                          Export wooden case contain all in     
     non-fumigation wooden materialpallet                       non-fumigation wooden materialpallet                non-fumigation wooden materialcase                     case size:  1.1m*1.0m*0.8m weight about:               size:1.1m*1.0m*0.8m                                          size:1.2m*1.1m*1.1m
     950~1000KG                                                             weight about:950~1000KG                                  weight about:950~1200 KG                              
                                                                                                                                                                                                                                                                                       Certifications
      Automatic CNC machines production line connected all
      inner ring external turningto inner groove turning
      to inner groove turning and grinding
      High efficiency production line
      High precision tolerance production
      Our workaplace has passed the ISO9001:2008 Standard
      Verified manufacturer for wheel hub bearings

 

FAST DELIVERY SOLUTIONS

Fast delivery selections:
1.by air/by courier
2. by top brand express
3.by Alibaba running express
All aim to make a best efficiency delivery
and to Minimaze the cost to lowest for buyer.

Customer Photos

Customer from South Africa

We have make cooperation for many years 

and meet in the fair to communicate,change idea on new business chance.

 

Customer from Iran

New cusomer come to visit on our factory, working process ,packing process,etc.

Customer from Maroc

We have keep doing bearing business for many years,and still keep very good business cooperation.

                      

      UIB bearing we supply professional technical support and good sales communication to satisfy users. Through years of accumulation,
our company has built a supplier system that can be mastered by ourselves. 

By integrating resources, we can provide users with the Ultra ideal bearing solutions in the shortest time. Through resource integration, the inventory is given to the most neededcustomers in the fastest time, and the customer’s demand is met as quickly as possible. 

Through the rational allocation ofresources, customers can get the best bearing solution with the least amount of money. Through resources and management, smallbatch orders can be accepted, saving costs and reducing capital pressure for customers’ purchases.

Provide an efficient solution:after we fully understand the customer’s needs and the quality requirements of the environment for the bearing. We will inform thecustomer of the model, the order quantity, the material used, the price, the accuracy level, etc. 

Our business philosophy: win-wincooperation and sustainable development. 

Our efforts: to provide customers with the Ultra Ideal Bearing solutions. Currently, our hot products include ball bearings, roller bearings, agriculture bearings, wheel bearings, truck trailer axle bearings, auto parts, construction equipment and agriculture machinery parts. 

We have got valuable certifications like IATF 16949:2016 under the top strict evaluation from the authority. Truck trailer axle bearing and automotive bearing we can do OEM serivce & after sales market quite capable. 

We have been cooperating with equipment manufacturer in Agriculture machine, Air compressor, Automotive
industry, Motorcycle industry, etc.
We are willing to built business relation with you and do hope can do cooperation with new
business chance. At the same time, according to our inventory spot resources, we are willing to help bearing dealers by providing
faster and more comprehensive services.

 

FAQ

1. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

2.what can you buy from us?
Auto Bearing,Bushing,Bearing Housing,Taper Roller Bearing,Auto Spare Parts,roller chain

3. why should you buy from us not from other suppliers?
One stop bearing and mechanical customized parts,
Designed bearing,
OEM ODM bearing service
UIB provides Ultra Ideal Bearing
Small quantity order available 
Factory price offer

4. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery;

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Pulley Sizes: Type A
Manufacturing Process: Forging
Material: Carbon Steel
Surface Treatment: Anodize
Application: Transmission
Product Name: Uib
Samples:
US$ 8.8/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

synchronous pulley

What safety considerations should be kept in mind when working with synchronous pulleys?

Working with synchronous pulleys involves certain safety considerations to ensure the well-being of individuals and the proper functioning of the machinery. Here are some key safety considerations to keep in mind:

  1. Proper Training: Ensure that individuals working with synchronous pulleys have received proper training on their operation, maintenance, and safety procedures. They should be familiar with the specific hazards associated with pulley systems and know how to handle them safely.
  2. Personal Protective Equipment (PPE): Wear appropriate PPE, such as safety glasses, gloves, and protective clothing, when working with pulleys. PPE helps protect against potential hazards, such as flying debris, sharp edges, or accidental contact with rotating components.
  3. Lockout/Tagout: Follow lockout/tagout procedures when performing maintenance or repair work on pulley systems. Lockout/tagout involves isolating the power source, de-energizing the system, and securing it with lockout devices or tags to prevent accidental startup or release of stored energy.
  4. Machine Guarding: Ensure that pulley systems are properly guarded to prevent accidental contact with moving parts. Use appropriate barriers, covers, or enclosures to eliminate or minimize the risk of entanglement, pinch points, or other mechanical hazards.
  5. Inspection and Maintenance: Regularly inspect pulleys, belts, and related components for signs of wear, damage, or misalignment. Replace any worn or damaged parts promptly to avoid potential failures or accidents.
  6. Proper Lifting Techniques: When handling heavy pulleys or components, use proper lifting techniques to avoid strain or injury. Use lifting equipment, such as cranes or hoists, when necessary, and seek assistance from others if needed. Avoid lifting loads beyond your physical capabilities.
  7. Clear Communication: Maintain clear communication with other individuals working in the vicinity of pulley systems. Use standardized hand signals or verbal communication to coordinate tasks and ensure everyone’s safety.
  8. Emergency Procedures: Be familiar with the emergency procedures in place for dealing with accidents or malfunctions involving pulley systems. Know the location of emergency stops, shutdown procedures, and emergency contact information.
  9. Hazardous Environments: If working with synchronous pulleys in hazardous environments, such as areas with flammable gases, vapors, or dust, take appropriate precautions to mitigate the risks. Follow relevant safety regulations and use explosion-proof equipment where required.

By adhering to these safety considerations, individuals can minimize the risk of accidents, injuries, and equipment damage when working with synchronous pulleys. It is essential to prioritize safety at all times and consult relevant safety guidelines and regulations specific to the industry or region.

synchronous pulley

What maintenance procedures are necessary to ensure the reliability of synchronous pulleys?

Synchronous pulleys require regular maintenance to ensure their reliability and longevity. Proper maintenance procedures help prevent premature wear, reduce downtime, and optimize the performance of the pulleys. Here are some essential maintenance procedures to consider:

1. Regular Inspection:

Perform routine visual inspections of the synchronous pulleys to check for any signs of wear, damage, or misalignment. Inspect the tooth profile, belt engagement, and overall condition of the pulleys. Look for any cracks, chips, or excessive wear on the teeth. Ensure that the pulleys are properly aligned with the belts and other components. Regular inspections can help identify potential issues early on and allow for timely maintenance or replacement.

2. Belt Tension Adjustment:

Maintaining proper belt tension is crucial for the reliable operation of synchronous pulleys. Over time, the belt tension may decrease due to normal wear or stretching. Regularly check and adjust the tension of the synchronous belts according to the manufacturer’s recommendations. Improper belt tension can lead to slippage, reduced power transmission efficiency, and premature wear of the pulley teeth. Use appropriate tensioning tools and follow the specified tensioning procedures to achieve the optimal belt tension.

3. Lubrication:

Some synchronous pulleys may require lubrication to minimize friction and wear. Check the manufacturer’s guidelines to determine if lubrication is necessary for your specific pulleys. If lubrication is recommended, use the appropriate lubricant and apply it according to the specified intervals and quantities. Ensure that the lubricant used is compatible with the materials of the pulleys and belts. Proper lubrication can help reduce friction, heat generation, and wear, thereby improving the reliability and lifespan of the pulleys.

4. Cleaning:

Keep the synchronous pulleys clean and free from debris or contaminants. Regularly remove any accumulated dirt, dust, or other particles that may affect the pulley’s performance. Use a soft brush or compressed air to clean the teeth and grooves of the pulleys. Avoid using harsh chemicals or abrasive cleaners that can damage the pulley surfaces. Clean pulleys contribute to smoother belt operation, better engagement, and reduced risk of premature wear.

5. Replacement of Worn Components:

Monitor the condition of the synchronous belts and pulleys and replace any worn or damaged components promptly. Over time, the pulley teeth may wear down, resulting in reduced performance and potential belt slippage. If the pulley teeth are significantly worn or damaged, replace the pulleys to maintain optimal performance and prevent further issues. Similarly, if the synchronous belts show signs of excessive wear, cracking, or fatigue, replace them according to the manufacturer’s recommendations.

6. Alignment and Tension System Maintenance:

Ensure that the alignment and tensioning systems associated with the synchronous pulleys are properly maintained. Misalignment or inadequate tensioning can cause uneven loading, increased wear, and reduced efficiency. Regularly check the alignment of the pulleys and make necessary adjustments to ensure proper alignment with other components such as shafts, gears, or couplings. Maintain the tensioning systems, including tensioners, springs, or hydraulic devices, and replace any worn or damaged components as needed.

7. Record Keeping:

Maintain a record of maintenance activities performed on the synchronous pulleys. Keep track of inspection dates, tension adjustments, lubrication procedures, and replacement of components. This record can help establish a maintenance history and provide valuable insights into the performance and reliability of the pulleys over time. It can also serve as a reference for future maintenance and troubleshooting.

By following these maintenance procedures, you can ensure the reliability and longevity of synchronous pulleys. Regular inspections, proper belt tension adjustment, appropriate lubrication, cleaning, timely replacement of worn components, maintenance of alignment and tension systems, and maintaining maintenance records are all essential for optimizing the performance of synchronous pulleys and minimizing the risk of unexpected failures.

What maintenance procedures are necessary to ensure the reliability of synchronous pulleys?

Synchronous pulleys require regular maintenance to ensure their reliability and longevity. Proper maintenance procedures help prevent premature wear, reduce downtime, and optimize the performance of the pulleys. Here are some essential maintenance procedures to consider:

1. Regular Inspection:

Perform routine visual inspections of the synchronous pulleys to check for any signs of wear, damage, or misalignment. Inspect the tooth profile, belt engagement, and overall condition of the pulleys. Look for any cracks, chips, or excessive wear on the teeth. Ensure that the pulleys are properlyaligned with the belts and other components. Regular inspections can help identify potential issues early on and allow for timely maintenance or replacement.

2. Belt Tension Adjustment:

Maintaining proper belt tension is crucial for the reliable operation of synchronous pulleys. Over time, the belt tension may decrease due to normal wear or stretching. Regularly check and adjust the tension of the synchronous belts according to the manufacturer’s recommendations. Improper belt tension can lead to slippage, reduced power transmission efficiency, and premature wear of the pulley teeth. Use appropriate tensioning tools and follow the specified tensioning procedures to achieve the optimal belt tension.

3. Lubrication:

Some synchronous pulleys may require lubrication to minimize friction and wear. Check the manufacturer’s guidelines to determine if lubrication is necessary for your specific pulleys. If lubrication is recommended, use the appropriate lubricant and apply it according to the specified intervals and quantities. Ensure that the lubricant used is compatible with the materials of the pulleys and belts. Proper lubrication can help reduce friction, heat generation, and wear, thereby improving the reliability and lifespan of the pulleys.

4. Cleaning:

Keep the synchronous pulleys clean and free from debris or contaminants. Regularly remove any accumulated dirt, dust, or other particles that may affect the pulley’s performance. Use a soft brush or compressed air to clean the teeth and grooves of the pulleys. Avoid using harsh chemicals or abrasive cleaners that can damage the pulley surfaces. Clean pulleys contribute to smoother belt operation, better engagement, and reduced risk of premature wear.

5. Replacement of Worn Components:

Monitor the condition of the synchronous belts and pulleys and replace any worn or damaged components promptly. Over time, the pulley teeth may wear down, resulting in reduced performance and potential belt slippage. If the pulley teeth are significantly worn or damaged, replace the pulleys to maintain optimal performance and prevent further issues. Similarly, if the synchronous belts show signs of excessive wear, cracking, or fatigue, replace them according to the manufacturer’s recommendations.

6. Alignment and Tension System Maintenance:

Ensure that the alignment and tensioning systems associated with the synchronous pulleys are properly maintained. Misalignment or inadequate tensioning can cause uneven loading, increased wear, and reduced efficiency. Regularly check the alignment of the pulleys and make necessary adjustments to ensure proper alignment with other components such as shafts, gears, or couplings. Maintain the tensioning systems, including tensioners, springs, or hydraulic devices, and replace any worn or damaged components as needed.

7. Record Keeping:

Maintain a record of maintenance activities performed on the synchronous pulleys. Keep track of inspection dates, tension adjustments, lubrication procedures, and replacement of components. This record can help establish a maintenance history and provide valuable insights into the performance and reliability of the pulleys over time. It can also serve as a reference for future maintenance and troubleshooting.

By following these maintenance procedures, you can ensure the reliability and longevity of synchronous pulleys. Regular inspections, proper belt tension adjustment, appropriate lubrication, cleaning, timely replacement of worn components, maintenance of alignment and tension systems, and maintaining maintenance records are all essential for optimizing the performance of synchronous pulleys and minimizing the risk of unexpected failures.

synchronous pulley

What is a synchronous pulley, and how is it used in mechanical systems?

A synchronous pulley, also known as a timing pulley, is a specialized type of pulley used in mechanical systems to transmit rotational motion and maintain precise synchronization between two or more rotating components. It is commonly employed in applications where accurate timing and motion control are essential. Here’s a detailed explanation of what a synchronous pulley is and how it is used in mechanical systems:

1. Definition and Design:

A synchronous pulley has teeth or grooves on its circumference that mate with corresponding teeth on a synchronous belt or timing belt. The teeth are precisely spaced and have a specific profile, such as trapezoidal or curvilinear, depending on the belt design. The pulley and belt combination form a positive engagement system, preventing slippage between the pulley and the belt and ensuring accurate motion transfer.

2. Synchronization and Motion Control:

The primary purpose of a synchronous pulley is to achieve precise synchronization and motion control in mechanical systems. By using a synchronous belt and pulley system, rotational motion can be accurately transmitted from the driving pulley to the driven pulley(s). The teeth on the pulley and belt mesh together, maintaining a fixed relationship between the rotational positions of the pulleys. This ensures that the driven components, such as shafts, gears, or other rotating elements, move in perfect synchronization with the driving component.

3. Timing Applications:

Synchronous pulleys are commonly used in applications that require precise timing, such as in engines, conveyor systems, printing presses, robotics, and automated machinery. In engine timing systems, for example, synchronous pulleys and belts are used to synchronize the rotation of the crankshaft, camshaft, and other engine components, ensuring proper valve timing and combustion sequence. In conveyor systems, synchronous pulleys maintain accurate speed and position control, facilitating efficient material handling.

4. Speed and Torque Transmission:

Synchronous pulleys are capable of transmitting high speeds and torque loads. The positive engagement between the pulley and the belt prevents slipping, allowing for efficient power transmission. The precise tooth profile and spacing of the synchronous pulley and belt combination enable the transfer of high rotational forces without the risk of belt stretch or deformation. This makes synchronous pulleys suitable for applications that require high-speed operation and the transmission of substantial power.

5. Design Variations:

Synchronous pulleys come in various designs to accommodate different application requirements. They can have different numbers of teeth, varying pitch diameters, and multiple grooves or channels to accommodate multiple belts. The pulleys can be made from a range of materials, such as steel, aluminum, or plastic, depending on factors like load capacity, operating conditions, and cost considerations. The selection of the appropriate synchronous pulley design depends on the specific needs of the mechanical system.

6. Maintenance and Service:

Maintaining proper belt tension and periodic inspection are essential for the reliable operation of synchronous pulley systems. Over time, the belt may experience wear or elongation, which can affect the accuracy of synchronization. Regular inspection and replacement of worn belts and pulleys are necessary to ensure optimal performance. Lubrication of the pulley teeth and periodic cleaning of debris or contaminants are also recommended to extend the lifespan of the synchronous pulley system.

In summary, a synchronous pulley is a specialized pulley used in mechanical systems to achieve precise synchronization and motion control. It utilizes a toothed belt that engages with the teeth on the pulley to transmit rotational motion accurately. Synchronous pulleys are commonly employed in timing applications that require accurate speed and position control. They are designed to transmit high speeds and torque loads and come in various configurations to suit different applications. Proper maintenance and periodic inspection are necessary to ensure the reliable operation of synchronous pulley systems.

China Standard American European Standard V-Belt Pulley Tension V Groove Cast Iron Belt Pulleys Synchronous Pulley   pulley design	China Standard American European Standard V-Belt Pulley Tension V Groove Cast Iron Belt Pulleys Synchronous Pulley   pulley design
editor by CX

2024-05-15